Achieve Peak Performance
Many automotive engineering teams face issues with traditional weld fasteners, which is why we created a free cost calculator to help you evaluate potential savings and ensure you do not waste precious energy and resources.
Recoup Time
lost to inefficiency
Remain The OEM Leader
people trust
Eliminate Frustration
connected to quality Issues
Ensure your operation runs smoothly.
- Improve reliability
- Alleviate inferior quality
- Improve overall efficiency
Based in U.S. Currency
Use the Weld vs. In-Die Cost Calculator below to determine the potential cost savings gained by using PROFIL® In-Die Fasteners for your next program.
Weld vs In-Die Fastener
Cost Comparison Model
| Savings | |
|---|---|
| Per Nut | |
| Per Bracket | |
| Annual | |
| Remaining Life of Program | |
Adjust results by entering new values below
| Process | Pedestal Weld Cell Installation (Weld Nuts) |
|
|---|---|---|
| Life of Program (years) |  |
|
| Bracket Volume Per Year | ||
| Nuts Per Bracket | ||
| Nut Volume Per Year | ||
| Years In Production | ||
| Brackets Per Stroke/Cycle | ||
| Cycle Time (seconds/bracket) | ||
| Machine Speed (SPM/CPM) | ||
| Throughput @ 90% (brackets/hr) | ||
| Hours Per Shift | ||
| Work Days Per Year | ||
| Work Hours Per Year (1 Shift) | ||
| Shifts Required |
| Cost Element | Quantity | Cost/Each | Total | Cost/Nut |
|---|---|---|---|---|
| Nut | $ | |||
| Capital | $ | |||
| Tooling | $ | |||
| Cell Floor Space - Sq. Foot | $ | |||
| Direct Labor Per Hour | $ | |||
| Operating Expense Per Hour | $ | |||
| Indirect Labor Per Hour | $ | |||
| Subtotal | ||||
| SG&A | % | |||
| Markups | % | |||
| Total |
| Process | In-Die Installation (PROFIL NUTS) |
|
|---|---|---|
| Life of Program |  |
|
| Bracket Volume Per Year | ||
| Nuts Per Bracket | ||
| Nut Volume Per Year | ||
| Years In Production | ||
| Brackets Per Stroke/Cycle | ||
| Cycle Time (seconds/bracket) | ||
| Machine Speed (SPM/CPM) | ||
| Throughput @ 90% (brackets/hr) | ||
| Hours Per Shift | ||
| Work Days Per Year | ||
| Work Hours Per Year (1 Shift) | ||
| Shifts Required |
| Cost Element | Quantity | Cost/Each | Total | Cost/ Nut |
|---|---|---|---|---|
| Nut | ||||
| Capital | $ | |||
| Tooling | ||||
| Cell Floor Space - Sq. Foot | ||||
| Direct Labor Per Hour | ||||
| Operating Expense Per Hour | ||||
| Indirect Labor Per Hour | ||||
| Subtotal | ||||
| SG&A | % | |||
| Markups | ||||
| Total |
Optional: For Informational Purposes Only
